SBL700

Kategórie: 

Top representative of SBL range turning centers is designed for medium to large series production for demanding machining of large-dimensions workpieces of complex geometrical shapes. It is suitable for technological workshops focusing on large dimensions flange and shaft production in engineering where precision, quality and high production efficiency plays crucial role.

Most important features:

  • 12-positional turret VDI 50 with/without live tool drive
  • Remote diagnostics and data management
  • Spindle drive output 37 kW (S1)
  • Wide scope of versions and accessories – hydraulic clamping devices with chuck or collet chuck, bar feeders, tool probes, automatic door opening, vapour exhaust system
  • Machine covers with reinforced areas – high level of operator protection

 

CHARACTERISTIC FEATURES:

Variable building kit based on monolithic slant bed of cast iron – high rigidity and accuracy of the machine Quality components from renowned producers – long lifetime and long reliability while preserving repeatable accuracy of the machine Production of strategic components in own premises with continuous checking and accuracy evaluation at 3D measuring devices
     
X-axis measuring by linear scale as a standard – increased machining accuracy Grease lubrication – lowering the environmental impact No-attendance automated mode with feeders and part catchers – lowering production costs

Productive turning centers of a rigid construction with slant bed designed for high precision and productive machining in challenging conditions of multi-shift operation.

MAIN ADVANTAGES:

  • High precision and productive machining of simple as well as complex shape workpieces
  • Steady cutting process with high repeatable accuracy of machining
  • Remote diagnostics and data management
  • Modular concept of the machine allows configuration tailored to the technological needs of production
  • Variety of turrets with VDI couplings with or without live tool drive and optionally with Y-axis
  • Wide scope of executions and accessories – clamping devices, bar feeders, part catchers, tool probes, automatic door opening, vapour exhaust system
  • Newest technologies in the field of drives bring savings in electric energy
TYPE   SBE300 SBL300 SBX500 SBL500 SBL700
             
Working Range             
             
Max. swing over bed mm 530 530 650 630 750
Max. turning diameter mm 320/260* 260 550 410 500
Max. turning length mm 500 500 750/1500* 750/1500* 2000
Turning length between chucks mm   485 650/1400*    
Max. bar diameter mm 50 42/51*/74* 74/117* 74/117* 107
Max bar diameter with  bar feeder reduction bushing mm 43 34/43*/66* 66/109* 66/109* 97
    200 200   420 2500
    80 80   215 250
             
             
Main spindle             
             
Spindle nose (DIN55026 A & ISO702-I A2)   A2-6 A2-5/A2-6*/A2-8* A2-8/A2-11* A2-8/A2-11* A2-11
Internal spindle taper       METRIC 100/ - * METRIC 100/ - *  
Spindle bore mm 65 57/65*/92* 92/133* 92/133* 127
Spindle diameter in front bearing  mm 100 80/100*/120* 140/180* 140/180* 180
Max. spindle speed min -1 4000 4000/5000*/3500* 4000/2800* 4200/2500* 2500
Max. spindle speed with reductor 1:4 min -1         700
Chuck diameters mm 210 170/210*/254* 254/315* 254/315* 315/400*
             
             
Spindle drive:            
             
Main motor output S1 kW 11 7/9*/11*/15* 22 22/30* 37
Main motor output S6 kW 15 10/13*/16,5*/23* 30,8 30,8/42* 56
Torque (as per version) S1 Nm 84 79,7 – 215,7* 355/490* 196 – 490* 484
Torque - 2nd gear S1 Nm         1935
             
             
Carriages and drives             
X-axis (VDI 30)            
             
Cross slide feed range mm.min -1 1÷10000 1÷10000 1÷10000 1÷10000 1÷10000
Cross-slide rapid traverse mm.min -1 24000 24000 24000 20000 16000
Working travel mm 198 198 300 270 420
Working travel with radial turret* mm   168*      
             
             
Y-axis *  (VDI 25)            
             
Feed range of Y-axis mm.min -1   1÷5000  1÷5000     
Y-axis rapid traverse mm.min -1   7500 24000    
Working travel of Y-axis mm    +/-40  +/-60     
             
C-axis *            
             
Continuous control °   0-360 step 0,001 0-360 step 0,001    
Max. spindle speed min -1   40/36*/32* 50/45*    
Torque (as per version) S1 Nm   410/450*/500* 337/380*    
             
             
Z-axis            
             
Longitudinal slide feed range mm.min -1 1÷10000 1÷10000 1÷10000 1÷10000 1÷10000
Longitudinal slide rapid traverse mm.min -1 30000 30000 30000 30000 20000
Working travel mm 550 550 905/1655* 905/1655* 2170
Working travel with radial turret* mm   485*      
             
             
Z2-axis *            
             
Counter spindle slide feed range* mm.min -1   1÷10000 1÷10000    
Rapid traverse of counter spindle slide* mm.min -1   30000 30000    
Working travel of counter spindle slide* mm   530 770/1520*    
             
             
Turrets            
             
12-positional axial turret SAUTER   PRAGATI        
No. of tool positions   12 12   12 12
Type of tool disc (12-position)   Slotted disc/VDI disc* VDI   VDI VDI
Tool shank diameter (according to DIN 69880) mm 30* 30   40 50
Max. tool cross-section mm 20x20 20x16   25x25 32x32
             
12-positional axial turret SAUTER with live tools* No. of positions   12 positions / 12 driven      
No. of tool positions     12 12 12 12
No. of driven tool positions     12 12 6 6
Tool shank diameter (according to DIN 69880) mm   30 40 40 50
Coupling     B 15x12, DIN 5482 20x0,8  DIN 5480 B 17x14, DIN 5482 B 20x17, DIN 5482
Max. tool cross-section mm   20x16 25x25 25x25 32x32
Driven tools motor output kW   4,5 10 6,1 7,8
Max. torque Nm   17 63 13 27
Max. RPM min -1   3000 4000 4000 2750
             
12-positional radial turret SAUTER with live tools* No. of positions   12 positions / 12 driven 12 positions / 12 driven    
No. of tool positions     12 12    
No. of driven tool positions     12 12    
Tool shank diameter (according to DIN 69880) mm   30 40    
Coupling     W16x0,8x30x18, DIN 5480 20x0,8  DIN 5480    
Max. tool cross-section mm   20x16 25x25    
Driven tools motor output kW   7,5 10    
Max. torque Nm   20 63    
Max. RPM min -1   5000 4000    
             
12-positional radial turret SAUTER s Y-axis with live tools* No. of positions   12 positions / 12 driven      
No. of tool positions     12      
No. of driven tool positions     12      
Tool shank diameter (according to DIN 69880) mm   25      
Coupling     W14x0,8x30x16, DIN 5480      
Max. tool cross-section mm   16x12      
Driven tools motor output kW   1,5      
Max. torque Nm   9,5      
Max. RPM min -1   6000      
             
             
Tailstock*            
             
Tailstock sleeve internal taper   MORSE 4* MORSE 4 MORSE 5 MORSE 5 MORSE 6
Tailstock sleeve travel mm 500* 500 125 125 150
Tailstock travel mm     800/1750* 900  
Clamping force range daN 50-600* 50-600 50-600 80-820 250-2400
Tailstock control   programmable travel*  NC programmable travel  NC programmable travel  NC programmable travel  manual/tailstock tow
             
             
             
             
      ROEHM   ROEHM  
  mm   16-101*   25-158*  
  mm   8-105*   15-170*  
  Mpa   0,5-2,5*   0,5-2,5*  
  kN   3,5*   6,0*  
  m.min -1   800*   725*  
  m.min -1   850*   875*  
  mm   425*   1300*  
  mm.min -1   1÷6000   1÷3000*  
      Cylindrický/konvexný   Cylindrický/konvexný*  
      Centrálne olejové mazanie   Centrálne olejové mazanie*  
      NC programovatelný pojazd   rucne/vlek opierky*  
             
             
Counter spindle             
             
Spindle nose (DIN55026)     A2-5 A2-6/A2-8*    
Spindle bore mm   57 65/92*    
Spindle diameter in front bearing  mm   80 100/120*    
Max. spindle speed min -1   4000/5000* 4000/3500*    
Chuck diameter mm   170 210/254*    
             
             
Counter spindle drive             
             
Counter spindle motor output S1 kW   7/9* 9    
Counter spindle motor output S6 kW   10/13* 13    
Torque (as per version)  S1 Nm   79,7 – 122,4* 102/117*    
             
             
Counter spindle C-os *            
             
Continuous control °   0-360 step 0,001 0-360 step 0,001    
Max. counter spindle speed min -1   40 68/62*    
Torque (as per version) S1 Nm   410 252/273*    
             
             
             
Machine dimensions :             
             
Height mm 1820 1820 2000 1935 2490
Width mm 2020 2020 2115 1980 2255
Length with chip pan/with chip conveyor to the right side* mm 3320/4220* 3320/4220* 5050/5800* 3655/5460* 6800*
             
             
Weight             
Weight – version with tailstock kg cca 3500 cca 3500 cca 6300 cca 6620 cca 11000
Weight – version with counter spindle* kg   cca 4000* cca 6500    
             
             
Control systems       SIEMENS 840D SolutionLine + Operate    
SIEMENS 828D SolutionLine + ShopTurn     yes yes yes yes
FANUC 0iTD + Manual Guide i   yes yes   yes no
             
             
    *special execution *special execution *modular execution    
https://www.trens.sk/en/sites/default/files/TRENS_SBL700_ENG.pdf